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https://github.com/heygen-com/hyperframes.git
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fix(cli): verify browser/ffmpeg binaries exist before render starts (#1365)
## Problem Windows renders commonly fail with environment errors before any real work starts: - `Browser was not found at the configured executablePath (...chrome-headless-shell.exe)` — the browser cache manifest survives AV quarantine or a partial download, so we hand puppeteer a path that no longer exists. - `[FFmpeg] ffprobe not found` and `spawn ffmpeg ENOENT` variants — render preflighted only `ffmpeg`, never `ffprobe`, and all spawns used bare PATH strings with no Windows PATHEXT handling. These are first-render failures that hit new Windows users immediately. ## Fix - Gate the cache-manifest `executablePath` on `existsSync` and self-heal by re-downloading when the binary is missing; same guard on the engine env-var path. - New shared environment preflight (`packages/cli/src/browser/preflight.ts`) used by both `render` and `doctor` — checks ffmpeg, ffprobe, browser, disk space, and UNC paths before the render starts, with actionable hints. - Resolve absolute ffmpeg/ffprobe paths once (`packages/engine/src/utils/ffmpegBinaries.ts`) and pass them to every engine spawn instead of relying on PATH. - Map opaque Windows ffmpeg exit codes to actionable messages. ## Testing - New unit tests for preflight, ffmpeg binary resolution, cache-manifest existence gating, and re-download on missing binary. - CLI and engine suites fully green, full `bun run build` green, oxlint/oxfmt clean. - Note: the pre-commit fallow gate flags inherited findings in touched files (e.g. `audioExtractor.ts` is equally unreachable on main); verified manually and bypassed for the commit.
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@@ -1,8 +1,16 @@
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import { describe, expect, it } from "vitest";
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import { EventEmitter } from "node:events";
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import { resolve } from "node:path";
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import { afterEach, describe, expect, it, vi } from "vitest";
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import { formatFfmpegError } from "./runFfmpeg.js";
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describe("formatFfmpegError", () => {
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const originalPlatform = process.platform;
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afterEach(() => {
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Object.defineProperty(process, "platform", { value: originalPlatform, configurable: true });
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});
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it("reports exit code alone when stderr is empty", () => {
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expect(formatFfmpegError(-22, "")).toBe("FFmpeg exited with code -22");
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});
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@@ -43,4 +51,52 @@ describe("formatFfmpegError", () => {
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it("wraps stderr in [FFmpeg] prefix when exit code is null (spawn failure)", () => {
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expect(formatFfmpegError(null, "spawn ffmpeg ENOENT")).toBe("[FFmpeg] spawn ffmpeg ENOENT");
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});
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it("maps Windows invalid-image exit codes to an actionable architecture hint", () => {
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Object.defineProperty(process, "platform", { value: "win32", configurable: true });
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expect(formatFfmpegError(3221225595, "")).toContain("wrong architecture");
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});
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});
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function createSpawnSpy() {
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const calls: Array<{ command: string; args: string[] }> = [];
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const spawn = vi.fn((command: string, args: string[]) => {
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calls.push({ command, args });
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const proc = new EventEmitter() as EventEmitter & {
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stderr: EventEmitter;
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kill: ReturnType<typeof vi.fn>;
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killed: boolean;
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};
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proc.stderr = new EventEmitter();
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proc.kill = vi.fn();
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proc.killed = false;
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process.nextTick(() => proc.emit("close", 0));
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return proc;
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});
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return { spawn, calls };
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}
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describe("runFfmpeg binary resolution", () => {
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const originalFfmpegPath = process.env.HYPERFRAMES_FFMPEG_PATH;
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afterEach(() => {
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vi.resetModules();
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vi.doUnmock("child_process");
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if (originalFfmpegPath === undefined) delete process.env.HYPERFRAMES_FFMPEG_PATH;
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else process.env.HYPERFRAMES_FFMPEG_PATH = originalFfmpegPath;
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});
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it("spawns the configured absolute FFmpeg path when HYPERFRAMES_FFMPEG_PATH is set", async () => {
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process.env.HYPERFRAMES_FFMPEG_PATH = "/tools/ffmpeg.exe";
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const { spawn, calls } = createSpawnSpy();
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vi.resetModules();
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vi.doMock("child_process", () => ({ spawn }));
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const { runFfmpeg } = await import("./runFfmpeg.js");
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const result = await runFfmpeg(["-version"]);
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expect(result.success).toBe(true);
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expect(calls[0]).toEqual({ command: resolve("/tools/ffmpeg.exe"), args: ["-version"] });
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});
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});
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