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* perf(producer): stream binary file responses, async-read HTML
Replaces the per-request readFileSync in fileServer's static file handler
with a createReadStream pipe (binary) and an async readFile (HTML). Static
asset serving no longer blocks the Node event loop.
Why
---
The pre-fix handler called readFileSync(filePath) on every binary asset.
On video-heavy compositions Chrome requests several 32MB video files
back-to-back; each readFileSync(32MB) blocked the main event loop long
enough to wedge concurrent /health responses and other timers.
Scope clarification — this addresses the event-loop block documented at
renderOrchestrator.ts:1277-1306 (the video-heavy regression class). It is
NOT the fix for today's infinite-duration incident; Miguel is shipping
that upstream as a plan()-time duration guard. The two are complementary:
- Miguel's guard kills the impossible-work input shape before chunk
planning so the producer doesn't try to enumerate 300B frames.
- This streaming fix removes the next-largest known main-thread block
(large binary I/O during video-heavy renders), so future wedge
classes don't kill otherwise-healthy probes either.
The companion worker_thread /health PR + the heygen-com/app probe-timeout
bump round out the defense-in-depth: even if some future code path
introduces another main-thread stall, the probe lives off-thread and the
budget is 30s anyway.
What changed
------------
fileServer.ts: switched both file branches off the sync I/O path.
- Binary (the hot path for video-heavy renders): readFileSync(filePath)
-> createReadStream + Readable.toWeb -> Response stream body.
Content-Length is set via statSync so Chrome's range-aware media
stack sees the size up front. The handler is now async because the
HTML branch awaits.
- HTML (small files; injected with pre/head/body scripts):
readFileSync(filePath, "utf-8") -> readFile(filePath, "utf-8").
The injection is still sync — pure string ops — only the disk read
moved off-thread. Index HTMLs are tiny (~200KB max for AI-generated
compositions) but a ms of stall per render-start adds up across a
fleet.
Test
----
fileServer.test.ts: added a streaming regression that pins three
properties on a 5MB synthetic binary asset (chunk-boundary spanning):
1. Correctness — served bytes match the file across multiple
createReadStream chunks (default 64KB highWaterMark).
2. Content-Length header is set from statSync.
3. Four parallel fetches all return identical content; the streaming
path doesn't serialize them.
All 31 fileServer tests pass locally (bun test).
TODO: link Miguel's upstream plan() duration guard PR once known.
— Jerrai
Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
* fix(producer): implement Accept-Ranges + 206 Partial Content for fileServer
Delivers the range-request semantics the original PR body promised but
the diff did not implement. Without range support, Chrome's <video>
element issues full-file GETs on seek; with this commit it can issue
`Range: bytes=...` and get a sliced 206 back, so seek + partial-load
work without re-pulling the whole file.
- Add `parseRangeHeader` (exported for unit tests) covering the three
RFC 7233 single-range forms: bytes=START-END (closed), bytes=START-
(open-ended), bytes=-SUFFIX (last N bytes). Multi-range falls back to
`absent` (full 200) so we never reassemble multipart/byteranges.
- Binary path now returns 206 Partial Content with Content-Range +
sliced Content-Length on satisfiable ranges, 416 Range Not Satisfiable
with `Content-Range: bytes (asterisk)/<size>` on unsatisfiable ranges,
and 200 with `Accept-Ranges: bytes` on full-body GETs so clients know
ranges are supported.
- Add unit tests for parseRangeHeader (10 cases: 3 forms, clamping,
unsatisfiable edges, malformed inputs, multi-range fallback).
- Add integration test covering 200 + Accept-Ranges, all 3 range forms
with byte-correct slices, 416 on out-of-bounds, and multi-range -> 200
fallback.
Addresses Miga's review finding on #1735.
Co-Authored-By: Jerrai <noreply@anthropic.com>
— Jerrai
---------
Co-authored-by: Claude Opus 4.7 <noreply@anthropic.com>